What is ESCC 3042 Standard?

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May 29, 2023

ESCC 3402 is a space standard that defines the requirements for the qualification and acceptance of electronic components used in space applications. The standard was developed by the European Space Agency (ESA) and is widely used by European space industries. The requirements of this standard cover a wide range of areas, including design, materials, manufacturing, testing, and documentation. 

  • The design requirements ensure that electronic components can withstand the harsh conditions of space, such as radiation, temperature extremes, and vacuum, and are highly reliable with a low risk of failure over the expected lifetime of the mission. 
  • The materials used in electronic components must be carefully selected to ensure they can withstand the harsh conditions of space, have a low outgassing rate, and minimize the risk of corrosion and degradation over time.
  •  Manufacturing requirements cover process control, cleanliness, and inspection, and components must be produced in a controlled environment to ensure consistency and minimize the risk of contamination. 
  • The testing requirements include a range of tests to assess the performance and reliability of components under simulated space conditions, including temperature extremes, radiation, vacuum, and vibration. 
  • The documentation requirements ensure that detailed documentation on the design, materials, manufacturing, testing, and qualification of components is provided to the customer, along with the components, and kept up to date throughout the lifetime of the component.

By following the requirements of the ESCC 3402 standard, space industries can ensure that electronic components used in space missions meet the highest standards of reliability and performance.

ESCC 3402 standard applies to electronic components that are used in space applications such as integrated circuits, discrete semiconductors, passive components, and electromagnetic devices.

Design Requirements

The ESCC 3402 standard requires that electronic components be designed to meet the specific requirements of space applications. This includes ensuring that components can withstand the harsh conditions of space, such as radiation, temperature extremes, and vacuum. Components must also be designed to be highly reliable, with a low risk of failure over the expected lifetime of the mission. The design requirements of the ESCC 3402 standard are focused on ensuring that electronic components used in space applications are designed to be highly reliable and capable of withstanding the harsh conditions of space. The design process must consider the expected environmental conditions, including radiation, temperature extremes, and vacuum, and take into account the expected lifetime of the mission. Components must be designed with redundant features to minimize the risk of failure, and failure modes and effects analysis (FMEA) must be carried out to identify potential failure modes and develop strategies to mitigate them. The design must also take into account the specific application requirements, such as power consumption, size, weight, and communication interfaces. Designers must consider the long-term effects of the materials used, including the effects of radiation on electronic components. The design process must also include verification and validation activities to ensure that the design meets the requirements of the standard. By following the design requirements of the ESCC 3402 standard, electronic components can be designed to be highly reliable and capable of withstanding the harsh conditions of space, ensuring the success of space missions.

Material Requirements

The materials used in electronic components must be carefully selected to ensure that they can withstand the harsh conditions of space. This includes ensuring that materials have a low outgassing rate, which can cause contamination of sensitive optical and electronic systems. Components must also be designed to minimize the risk of corrosion and degradation over time. The materials requirements of the ESCC 3402 standard are focused on ensuring that electronic components used in space applications are made of materials that can withstand the harsh conditions of space and are highly reliable. The materials used must be carefully selected based on their physical, chemical, and mechanical properties, and their ability to withstand radiation, temperature extremes, and vacuum. The materials must have a low outgassing rate to minimize contamination in the spacecraft's environment and must not release volatile organic compounds (VOCs) that could damage other components. The materials used must also have a low risk of corrosion and degradation over time, as well as high resistance to mechanical stress, vibration, and shock. Special coatings or materials may be required to protect against radiation and ensure the reliability of the component over the lifetime of the mission. The use of commercial off-the-shelf (COTS) components is allowed, but they must be qualified to meet the materials requirements of the standard.

Manufacturing Requirements

The ESCC 3402 standard defines a set of manufacturing requirements that must be followed to ensure that electronic components are produced to a high standard of quality. This includes requirements for process control, cleanliness, and inspection. Components must be manufactured in a controlled environment to minimize the risk of contamination and to ensure consistency in the manufacturing process. The manufacturing requirements of the ESCC 3402 standard are focused on ensuring that electronic components used in space applications are produced to the highest standards of quality, consistency, and cleanliness. The manufacturing process must be carried out in a controlled environment to minimize the risk of contamination and ensure consistent performance of the components. The manufacturing process must be documented, and process controls must be in place to ensure that components are produced to the required standards. The cleanliness requirements are particularly important for electronic components, and manufacturers must take steps to minimize the risk of contamination from dust, particles, and other sources. The use of cleanrooms, specialized equipment, and cleaning processes may be required to meet the cleanliness requirements of the standard. The manufacturing process must also include inspection and testing activities to ensure that components meet the required specifications and performance criteria. Traceability is critical, and manufacturers must maintain detailed records of the materials, processes, and testing activities used to produce each component.

Testing Requirements

Electronic components must be thoroughly tested to ensure that they meet the requirements of the ESCC 3402 standard. This includes a range of tests to assess the performance and reliability of components under simulated space conditions. Components must be tested to ensure that they can withstand temperature extremes, radiation, and vacuum, as well as other environmental factors such as vibration and shock. The testing requirements of the ESCC 3402 standard are focused on ensuring that electronic components used in space applications are tested rigorously under simulated space conditions to assess their reliability and performance. The testing activities include a range of tests, including thermal cycling, radiation testing, vacuum testing, vibration testing, and electrical performance testing. These tests are designed to simulate the extreme conditions of space and identify any potential failure modes. The testing must be carried out using calibrated equipment and validated test methods, and the results must be documented and analyzed to identify any potential issues or risks. The testing must also include a range of qualification and acceptance tests to ensure that components meet the required specifications and performance criteria. This includes environmental stress screening (ESS) to identify any potential defects in the components that may not be detected during normal testing.

Documentation Requirements

The ESCC 3402 standard requires that a detailed set of documentation be provided for electronic components. This includes documentation on the design, materials, manufacturing, testing, and qualification of components. This documentation must be provided to the customer along with the components and must be kept up to date throughout the lifetime of the component. The documentation requirements of the ESCC 3402 standard are focused on ensuring that the development, manufacturing, testing, and use of electronic components used in space applications are documented and traceable. The documentation must be comprehensive and cover all aspects of the component's development, including the design, materials, manufacturing processes, testing activities, and qualification and acceptance criteria. The documentation must be organized, easily accessible, and kept up to date throughout the component's life cycle. This includes maintaining detailed records of any changes or modifications made to the component, as well as any deviations from the standard during the manufacturing or testing process. The documentation must also include instructions for the use, handling, and storage of the component, as well as any special considerations or precautions that need to be taken. The documentation must be auditable, with clear links between the different documents, and must be kept for the lifetime of the component.

Space Missions - A list of all Space Missions

esa

Name Date
Altius 01 May, 2025
Hera 01 Oct, 2024
Arctic Weather Satellite 01 Jun, 2024
EarthCARE 29 May, 2024
Arctic Weather Satellite (AWS) 01 Mar, 2024
MTG Series 13 Dec, 2022
Eutelsat Quantum 30 Jul, 2021
Sentinel 6 21 Nov, 2020
OPS-SAT 18 Dec, 2019
Cheops 18 Dec, 2019

isro

Name Date
INSAT-3DS 17 Feb, 2024
XPoSat 01 Jan, 2024
Aditya-L1 02 Sep, 2023
DS-SAR 30 Jul, 2023
Chandrayaan-3 14 Jul, 2023
NVS-01 29 May, 2023
TeLEOS-2 22 Apr, 2023
OneWeb India-2 26 Mar, 2023
EOS-07 10 Feb, 2023
EOS-06 26 Nov, 2022

jaxa

Name Date
VEP-4 17 Feb, 2024
TIRSAT 17 Feb, 2024
CE-SAT 1E 17 Feb, 2024
XRISM 07 Sep, 2023
SLIM 07 Sep, 2023
ALOS-3 07 Mar, 2023
ISTD-3 07 Oct, 2022
JDRS 1 29 Nov, 2020
HTV9 21 May, 2020
IGS-Optical 7 09 Feb, 2020

nasa

Name Date
NEO Surveyor 01 Jun, 2028
Libera 01 Dec, 2027
Europa Clipper 10 Oct, 2024
SpaceX CRS-29 09 Nov, 2023
Psyche 13 Oct, 2023
DSOC 13 Oct, 2023
Psyche Asteroid 05 Oct, 2023
Expedition 70 27 Sep, 2023
SpaceX Crew-7 25 Aug, 2023
STARLING 18 Jul, 2023